Power Transmission

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Hot vulcanizing machine

Application

Hot vulcanize machine is mainly made of aluminum and used for the splicing of rubber conveyor belts including EP, NN and Steel cord belt etc. It can be widely used in metallurgical plants, mines, electric power plants and docks etc.

Features

  1. Small in volume;
  2. Light in weight;
  3. Easy handling.

DLQ series vulcanizer

1.Frame
2.Clamping device
3.Padding plate
4.Bolt
5.Nut
6.Washer
7.Heat-isolating plate 
8.Upper heating plate
9.Lower heating plate
10.Pressurizing device
11.Pressurizing system
12.Electric heating control box

Technical parameters

  1. Vulcanize pressure: 1.5 Mpa (15 kg / cm2) ;1.8 Mpa (18kg / cm2) also available;
  2. Vulcanize temperature: 145° C (adjustable);
  3. Temperature-rising time: within 40 min;
  4. Temperature difference on the working surface: ±3° C
  5. Adjusting range of temperature from temperature regulator: 0 ~ 200° C
  6. Power voltage: 380V/50 Hz, or 660 V.

Standard Specification:

Width of 
conveyor belt
(mm)
Power
(kW)
Sizes of 
heat plate
L x W (mm)
Assembled size
L x W x H (mm)
Weight of 
heaviest part
(kg)
650 9.84 830 x 820 139 x 830 x 580 59
800 11.46 830 x 980 1561 x 830 x 580 70
1000 14.4 830 x 1205 1751 x 830 x 580 83
1200 16.02 830 x 1415 2001 x 830 x 725 101
1400 18.96 830 x 1640 2251 x 830 x 725 113
1600 22.2 830 x 1850 2370 x 830 x 895 126
1800 23.94 830 x 2055 2601 x 830 x 895 143
2000 26.76 830 x 2290 2801 x 830 x 895 162
2200 29.7 830 x 2510 3101 x 830 x 895 174

LBD series Electrothermal explosion vulcanizer

Electrothermal explosion vulcanizer is suitable for the splicing of rubber conveyor belts and Steel cord belt in coal mining underground and circumstance including methane or coal dust explosive mixture, etc.

1.Lower frame
2.Water pressure plate
3.Lower heating plate
4.Water pipe
5.Cable
6.Lower vulcanizing plate
7.Thermometer
8.Stop iron
9.Rubber belt
10.Upper vulcanizing plate
11.Upper heating plate
12.Upper frame
13.Washer
14.Nut
15.Pull rod

Main Technical Specification

  1. Altitude below 2000m
  2. Temperature of working condition:-20°C - 40°C
  3. Air relative humidity no more than 95% (in 25°C)
  4. Working voltage AC660, 380V, 50Hz, the fluctuation of voltage permitted is 85% - 105%
  5. There would be no medium with severe corrosive or can effect the electric insulation performance

Standard Specification:

Item Unit Data of the vulcanizer series
Width of conveyor belt mm 800, 1000, 1200, 1400, 1600, 1800, 2000
Temperature-rising time Min ≤30
Standard vulcanizing temperature  ° C 145
Vulcanizing time Min According to belt thickness
Vulcanizing pressure Mpa 1.0 - 2.0
Power voltage V AC660/380V 50Hz
Total power  Kw LBD-800 LBD-1000 LBD-1200 LBD-1400 LBD-1600 LBD-1800 LBD-2000
8.8 11.5 13.6 15.7 17.5 19.8 22
Heating plate Power Kw 4.4 5.75 6.8 7.85 8.75 9.9 11
Electric curr A 3.85/6.68 5.03/8.74 5.94/10.27 6.88/11.92 7.65/13.29 8.66/15.04 9.62/16.71
Dimension of effective working face (length x width) mm 950 x 625 1150 x 625 1350 x 625 1550 x 625 1750 x 625 1950 x 625 2150 x 625
Weight Kg 60 68 80 87 102 112 123
Water pressure plate Overall dimension of plate (length x width) mm 960 x 625 1160 x 625 1360 x 625 1560 x 625 1760 x 625 1960 x 625 2160 x 625
weight Kg 60 72 84 98 110 126 140
Frame Overall dimension of plate (length x width x height) mm 1280 x 116 x 220 1480 x 116 x 250 1680 x 122 x 280 1880 x 122 x 280 2100 x 128 x 128 2350 x 128 x 280 2680 x 128 x 128
Weight Kg 53 56 75 96 130 145 165